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6.11.17    Always Press F5 to Refresh Page

Theremin  
Phoenix 
Custom Modifications

Back to Basic Pitch Board Setup

Avoid breaking the two board sections apart as it is much easier to mount and work with as a single unit.

This is the 2013 Commercial Circuit Board

It looks nicer to mount the longer wires on the bottom side of the pc board. 

The pitch board gets power through J2 and a cable from the volume control board. The 3 x 3 section is powered by 9 volts while the 7809 on the 3 x 5 pitch section is replaced by a 7805 for 5 volts. This needs clarity in how I wire it.

10.13.18 - On the PC board used for Pitch you must break the connection at the transformer pad to the ground track under the R of the text SR3. This is the large square graphic at the bottom of the board. A jumper wire is soldered to the freed transformer pad to the emitter of Q3. This connection can be seen on the Clara Voice PDF Schematic. The 5.2" x 3" Phoenix section is nearly identical to my Clara Voice 3" x 3" board.

Update 6.11.17 

Before any parts are added you may want to drill a dimple between the 2 & 5 pins of the TRS jacks so they sit level. Stuff a jack to see what I mean, they will be at a slight downward angle.

Drill a .031" hole at LED-1 upper pad so a "possible" R32 2.2k can be mounted in the future. The Phoenix boards are single sided so it is safe to re-drill holes. Never do this on a multi-layered board.

The purple wire seen in the graphic is not needed unless you want to pass the controlled audio signal to the Out-2B jack on the right side, read down below.

Power & audio signal to the Volume Control board is passed through the J2 TRS jack from the pitch board. It could be setup to go from the volume side to the pitch side.

2N3904 NPN transistors were place back on the Mouser list so it is complete.
When using these for the oscillators, a 1K pot is used for tuning at the Pot-4 connections.
You may need to add the R25-470R resistor to dampen the tuning response.

MPS-A42 NPN transistors are preferred for the oscillators on the 3 x 3 section.
When using these, a 2K pot is used for tuning at the Pot-4 connections, no R25.

This change in pot value is the first indicator of a transistor junction that might have better resistance to thermal drift . The capacitance at the PN junction is affected by changes in voltage or heat . This is why some theremin's use this effect for tuning the oscillators.

At Pot-4 you might want to mount a terminal which will fit at an angle. Then it is easier to change different wire lengths for the pots. 

The left side ground plate mounted under the 3 x 3 section of the pitch side board is not needed unless a smoother wave form is desired.

The four added resistors:

R31-100R & C29-470uf are only used on the pitch side board. Adding them allows almost any type of wall-wart to be used as these parts eliminate noise in the most sensitive section of the theremin.

R32-2K2 (2.2k)creates more fade range while quieting the volume side board. Do not add at first.

R33- 4K7 (4.7k) was added to quiet the hiss you hear in some of my sound bytes right when the sound quiets. Mount the resistor on the bottom side of board, the X shows the two pads that can be solder to on the bottom side of the board.

R34-10K leaks off the charge on C9, otherwise it could latch up the 555  when power is first applied which will cause the 555 to overheat. solder on the bottom side


In proper circuit design the hFE characteristic of a transistor is not in play. I still like to use two transistors in the theremin oscillator section that have matching hFE.

hFE of a transistor is the current gain or amplification factor of a transistor. hFE (which is also referred to as β) is the factor by which the base current is amplified to produce the amplified current of the transistor


Pitch RF Mixing

RF signal mixing is done by taking a signal off both ungrounded IF transformer cans at the ABCD terminals and passing them through the mixing diode D2 on the 3 x 3 section. Pot-5 100k has some control over forward biasing D2 and RF wave shaping. Adjust Pot 5 for the sweet spot by listening to the audio output. R23-220k should "not" be installed.

My Harmonic Exciter breakout board for capturing Clara’s harmonically rich sound was developed from using this Phoenix 3” x 5.2” section, they are theoretically identical. Driving the audio transformer does the trick of enhancing the sound with even harmonics.   Exciter Schematic 3 x 3 Clara Board

Update 3.10.14

 

C9-470uf might be changed to 1000uf on the Volume Control board. This prevents the PWM control pulse from being heard in the controlled Pitch.

C9 on the Pitch Board is .1uf  this filters the noise from the 555 output.  

C29 Mod on the Pitch Board is changed to 1000uf to keep the parts list simple.

C10 on both boards are changed to 1000uf to keep the parts list simple. List is updated.

The two thicker white wires are used only on the Pitch Board as wire connections to the Harmonic Enhancement section. The support components are also needed on the Pitch board. These are R1-1K, R26-2.2K, R29- 2.2K, C25-1uf and U3.

V1-Transformer with P facing towards Pot-1, this is the same area the Vactrol V1 mounts on the Volume Control Board.

One of these power supply is used with the dragonfly tube/valve theremin to power the pitch and volume board and would be better for the Phoenix and not use the 7809 and the C10 capacitors on both Volume and Pitch board. The 7809's would need a jumper from pin 1 to 3.


The purple line transfers the Volume Board sound from Output-1 over to the Out-2B Jack. Use a drill to open or break the copper trace connection at the red dot. Only do this on the Volume Control board if you choose not to use the Output-1 jack location. C6 near Input-1 must be installed or there will be no sound out.  Rx & C12 are not installed. The purple wire is not used or needed on the Pitch Board. The purple wire could be run to a S1 setup so you could toggle between the controlled audio volume signal or the volume boards own spiky volume signal for monitoring.

Using the purple wire allows you to avoid using the three bottom TRS jacks and taking the signal off one end which includes J2 who's cable feeds out that side.

The big white square is the minimum ground plate which is a piece of raw copper clad pcb cut to 2" x 2" and mounted with the copper "away from" the soldered connections. It is electrically connected with a soldered on wire to ground at C on T1.  For increased wave shaping response you could connect it to D on T1 so Pot-5 controls its influence.  A longer ground plate could extend over to the U1 OP amp to shield against noise.

Mount this ground plate after the pcb stand-offs have been glued into place to get the proper position. Hold the copper clad in place with a dab of contact cement with the copper clad side to the wood enclosure.  You do not want it under the L2 side as this will affect the inside linearity of the pitch field.  You want it completely under the L1 IFT coil. Pot-5 fully clockwise brings L1 and the ground plate to ground for the smoothest wave shape.

The green square is Pot-4 substituted by a  terminal. This is the Null Tuning pot which you may want in another location. A twisted pair of wires will work from here at "any" length. 1 to 10 feet for remote tuning?

LED-1 is paralleled by the R32-2.2k resistor. This creates the best quiet side volume shading response of any theremin.  Fold over, like an "L" LED-1 (leads = .4" + .5"),  it can slip through the wood box LED hole while soldered to the board.

With R32 in place the volume shading is more gradual through the quiet range. Without it the volume is a bit quicker. LED-1 is normally < 2.4v. A bit higher than this the volume becomes snappier for staccato. You could add a switch so R32 could be flipped in or out of the circuit for the response you desire. If any very faint volume oscillator sound is picked up in your Pitch then R32 in place eliminates this issue. 

The rust red circle is where extra power supply filtering can be added. The circle is C29- 1000uf capacitor with the negative side to ground at Pin 1. The positive side is Pin 2 which connects by a wire to the 3 x 3 +9v. C12 with the slant line is not installed. Just above the cap is a R31-100 ohm resistor which replaces the original connecting wire. The Output-1 jack is not installed on the Pitch board as the audio signal is passed through the J2 jack with power to the Volume control board. This extra power supply filtering to the 3 x 3 section is highly recommended. This eliminates wall-wart noise from getting into your sound.

You will need access to the raw audio signal for proper tuning, this can be done connected to the right side of C1-1uf or the unmodified Out-2b jack through your computer using a TRS stereo cable.

The rewiring of the +9v white wire using R31 & C29 is so the 3 x 3 oscillator board has extra filtering for the oscillators as some switching power supply wall-warts are noisier. The noisy $7 wall-wart is on the Not at Mouser webpage and a bargain that works fine with the added filtering. The Radio Shack wall-wart is a little better but the $21 price is a bit stiff. Purchase the $7 wall-wart when you order your connecting stereo TRS cables from cables wholesale. The wall-wart 12 volt plug tip will be cut off using the ground wire setup below.

I will add a photo of a custom ground wire setup mixed into a small black box with the wall-wart 12 volt plug cut off. This allows for a single 1/8" or 3.5 mm 6' cable (stereo or mono) from the black box with power and earth ground to pass through to the 3.5 mm Jack on the Phoenix board.


Below is the theremin at the Null Point which reveals excellent power supply noise filtering


This is the result of using the 100R/1000uf filter enhancement. This has the ground loop filter between the finale theremin
 or pre-amp output and the computer sound card input. The theremin is set at the Null Point.

Download these two basic yet brilliant programs - Freeware by William Andrew Steer


Below is the Null Point the same as the graph above but the Ground Loop Hum Filter is bypassed.


This is a noisy Null Point, the 60/120 hz loop-hum is obviously heard and seen using this program 
(clean it up with a ground loop filter)

What does this sound like at the Null Point?  hum.mp3  84k  It's subtle but annoying, listen.


Appling the R31 - C29 gives extra filtering to the Pitch Board oscillators. The TRS stereo Jack is not installed on the pitch board.  

Three 1/2" holes with one in the 7809 area for the J2 cable to pass through. This creates a clean looking enclosure, no visible controls, an idea proposed by Dana (SewerPipe).

On a Phoenix board using the three Jacks at the bottom of the graphic above, the audio signal must be passed from Output-2 to Input-1. Plug in a short TRS stereo cable. A Y adapter cable works nicely here. The purpose of this jump is to create a spot where an inline effects pedal can be added before the signal passes to Volume Control.

The markings HE on the printed circuit board are being researched for an interesting sound effect by adding noise feedback to the RF oscillators.